Dipl.-Ing.

Karl Büchner

Focus

• Reduction of CO2 emissions in aluminum secondary metallurgy
• Effects of the atmosphere on melting and heat treatment processes

Contact

Education/ Professional experience

2001–2009Gymnasium Dresden Cotta
2010–2016Diploma’s degree program in Materials Science and Technology, with focus on non-ferrous metallurgy, Freiberg University of Mining and Technology
2016Graduation (Dipl.-Ing.), title of thesis: Optimization of process parameters for the electrodeposition of brass on copper-plated steel rounds
2016–2017Research associate at the Institute of Nonferrous Metallurgy and Purest Materials, Freiberg University of Mining and Technology, working group semiconductor materials, focus on magnetohydrodynamics
2018–2022Senior Metallurgist at UrbanGold GmbH, field of recycling and process development
Since 05/2022PhD student and research associate at Institute of Nonferrous Metallurgy, University of Leoben

PhD Thesis

Title: Influence of the Furnace Atmosphere on Pyrolysis Behavior and Refractory Technology in Aluminum Alloy Melting Plants

Achieving the goal of climate neutrality by 2040 will require far-reaching changes in various industrial processes. This includes the gradual decarbonization of a large number of fuel-fired furnaces, where natural gas is currently the main energy source. Electricity and hydrogen are possible alternatives.

However, the use of these two technologies still poses a number of challenges given the current state of the art. For example, alternative heating always leads to a change in the atmosphere in the units. Instead of CO₂, hydrogen is expected to increase the water vapor content of the furnace atmosphere. The effects of this on the pyrolysis process in shaft furnaces and two-chamber furnaces have not yet been investigated or published.


As part of the research, the influence of the changed furnace atmosphere on the pyrolysis processes and the current refractory concepts will be simulated and investigated. The knowledge gained in this way will form the basis for subsequent retrofitting of industrial plants.

Publications

Presentations

Büchner, K.: Investigation of the influence of furnace atmosphere on the pyrolysis behaviour of coated aluminum scraps. Light Metals Expert Meeting, Maasmechelen, Belgien, 2024

Büchner K.: Investigation of the influence of different parameters on the pyrolysis of coated aluminium scrap by thermogravimetry and optical evaluation, EMC 2023, Düsseldorf, Deutschland, 2023

Posters

Büchner K.: Process optimisation of aluminium recycling – Influence of the furnace atmosphere on the pyrolysis of aluminium scrap, Science 4 Technology@MUL, Leoben 2024